Rack punching machine It is an important equipment, which can be used to punch the shelves to meet the storage requirements of products of different sizes.
To ensure that Punching machine We need to check and test it regularly for its normal operation and work.
The following are the detailed steps and precautions for the inspection and test of the rack punching machine.
1、 Check the appearance and basic functions of the punching machine:
1. Check whether the appearance of the punching machine is intact without obvious damage and deformation.
2. Check whether the power plug and power cord of the punching machine are damaged and in good contact.
3. Check whether the switch button, indicator light, control panel and other functional parts of the punching machine are intact.
4. Check whether the pressure control valve, hydraulic oil pump, pneumatic components and other key parts of the punching machine operate normally without abnormal noise and leakage.
5. Check whether the safety protection device of the punching machine is complete, sensitive and reliable, such as the safety door, emergency stop button, etc.
6. Check whether the working surface of the punching machine is flat and free from obvious foreign matters and damage.
2、 Check the machining accuracy and punching effect of the punching machine:
1. First, determine the punching size and position requirements of the punching machine, and prepare the sample shelf for testing.
2. Adjust the pressure control valve and hydraulic oil pump of the punching machine to ensure that the working pressure of the punching machine is moderate.
3. Fix the sample shelf on the working platform of the punching machine, and adjust the position of the punching machine and the punch.
4. Punch the sample to ensure that the punching position and size are accurate.
5. Check whether the punching hole diameter and shape meet the requirements, and whether there are burr, deformation and other defects.
6. Test the punching continuity of the multi hole punching machine, and observe the stability and consistency in the punching process.
7. Test the processing speed and efficiency of the punching machine, and evaluate whether its performance meets the requirements.
3、 Check the safety and reliability of the punching machine:
1. Check whether the safety protection device of the punching machine is sensitive and reliable, and can start and stop protection in time under dangerous conditions.
2. Check whether the circuit system of the punching machine works normally to ensure that the circuit is safe and reliable.
3. Check whether the hydraulic system of the punching machine is sealed reliably without leakage and abnormal flow.
4. Check whether the pneumatic system of the punching machine works normally without air leakage, unstable pressure and other problems.
5. Check whether the moving parts and transmission system of the punching machine are well lubricated and free from abnormal wear and jamming.
6. Load test the punching machine, simulate the working state under the actual working environment, and evaluate its stability and durability.
4、 Maintenance of punching machine:
1. Carry out daily maintenance according to the operating instructions of the punching machine, including lubrication, cleaning, fastening, adjustment, etc.
2. Regularly replace the hydraulic oil and air oil separation filter element to ensure the normal operation of the hydraulic system and pneumatic system.
3. Regularly carry out a comprehensive overhaul of the punching machine, check the wear of key components, and timely replace aging and damaged parts.
4. Check the electrical system of the punching machine to ensure that the power plug and circuit are safe and reliable.
5. Record the maintenance of punching machine, establish equipment files, and ensure the standardization and continuity of equipment management.
In a word, regular inspection and testing of the punching machine is an important means to ensure its normal operation and work. Through the inspection and test of the appearance, basic functions, processing accuracy, punching effect, safety and reliability of the shelf punching machine, potential problems can be found and eliminated in time to ensure the quality and performance of the punching machine. In terms of maintenance and repair, it is necessary to adhere to standardized operation, regularly replace hydraulic oil and filter element, and conduct comprehensive overhaul of the punching machine to ensure the stability and durability of the equipment. Only through scientific and strict inspection and testing can the working effect and service life of the rack punching machine be guaranteed, and the working efficiency and production quality be improved.
