With the continuous development of modern manufacturing technology, Climbing frame punching machine It is widely used in all walks of life.
However, for initial contact and use of climbing frames Punching machine For people, there are still some difficulties in how to use and maintain this equipment correctly.
Therefore, this article will introduce some common sense about the use of climbing frame punching machine to help users better understand and use this equipment.
1、 Understand the basic structure and working principle of climbing frame punching machine
The climbing frame punching machine is a machine that drives steel plates to punch and shear in the punching die by hydraulic or mechanical transmission.
It is mainly composed of machine tool body, electrical system, hydraulic system, mold, etc.
The machine tool body is the basic part that carries the mold and fixes the workpiece.
The electrical system is responsible for controlling the machine tool itself and the hydraulic system, including the control power supply, wiring, control board and control software.
The hydraulic system is responsible for the functions of the machine tool through hydraulic transmission, including controlling the hydraulic cylinder, oil pump and valve on the machine tool.
The die is an important part of the climbing frame punching machine, and various processing operations can be realized by changing the machine tool method through the die.
2、 Understand the usage scenarios and precautions of climbing frame punching machine
1. Use scenarios:
The climbing frame punching machine is usually used in the fields of steel punching, railway spike, punching and shearing of steel gusset plate and various plate processing.
In the process of using the climbing frame punching machine, we should pay attention to the following matters to ensure safety and excellent operation effect.
2. Precautions:
(1) Before operation, the machine tool system should be fully checked,
(2) Check and maintain various hydraulic and mechanical pipes and oil products to ensure their normal operation during operation.
(3) During operation, proper tools and protective devices shall be used to ensure the safety of personnel and equipment.
(4) When carrying out large-scale punching and shearing operations, attention must be paid to the personal safety of operators and the stability of equipment.
(5) Because the impact and torque generated during punching and shearing are very large, it is easy to damage equipment and endanger personnel safety.
(6) When running the climbing frame punching machine, ensure that there are no sundries and obstacles around the machine tool.
(7) The electrical system of the machine tool shall be equipped with proper disconnectors and circuit breakers.
(8) The hydraulic system shall be maintained and cleaned regularly to ensure the normal operation of oil pump, valve and hydraulic pipeline.
(9) During machine operation, if abnormal conditions are found, stop immediately.
(10) Oil leakage, high oil temperature, abnormal noise, etc. are abnormal conditions, which need to be checked and maintained in time.
(11) When using the climbing frame punching machine, it should also be pre programmed as required,
(12) The operation manual shall be placed in a position easy to read and use so that the operator can use the machine accurately and effectively.
3、 Correct maintenance of climbing frame punching machine
In order to better protect and extend the service life of the climbing frame punching machine, we also need to take correct maintenance and maintenance measures.
1. Maintenance of machine tool:
The basic principles of correct operation shall be observed, and attention shall be paid to complicated maintenance, which cannot be ignored or omitted.
Before the machine stops working, clean the machine tool, restore various parts and check the operation of the main parts of the machine tool.
In case of damage or wear, replace or repair it in time.
2. Hydraulic system maintenance:
The filtering and replacement of hydraulic oil shall be carried out regularly to prevent damage to the hydraulic system.
3. Mold maintenance:
The mold is critical to the working efficiency and accuracy of the machine. Therefore, during the use of the machine, the mold should be cleaned and maintained regularly to ensure its normal use.
The damaged molds should also be replaced in time to avoid machine damage.
4. Maintenance of starting motor and components:
Relevant maintenance procedures IEC-335-1 shall be prepared. The worn bearings, belts, motors and other moving parts should be replaced in time,
To avoid excessive use, anti-corrosion and moisture-proof measures should be taken during long machine downtime.
5. After maintenance:
Relevant documents shall be recorded and analyzed in detail for reference in the next machine maintenance.
To sum up, the use of climbing frame punching machine is a complex work, and many precautions need to be paid attention to. However, with the deepening understanding of how to use industrial equipment, we can better use and maintain the climbing frame punching machine by understanding its structure and working principle.