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What faults are easy to occur when the full-automatic punching machine is working?

2023-05-23
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Full automatic punching machine It is a machine specially used for sheet metal processing, which is widely used in the industrial manufacturing field.


Its high degree of automation can greatly improve production efficiency and reduce manual intervention, so it is widely used in sheet metal processing.


But in daily operation Auto punching machine Some faults may also occur.


In this article, I will analyze fully automatic Punching machine And provide corresponding solutions.


1、 Bit broken

Bit breaking is one of the common faults in automatic punching machine.

This fault is usually caused by the following reasons: too deep drilling depth, poor drill material, insufficient clamping force, etc.  

To solve these problems, the following methods can be adopted:

1. Adjust the drilling depth to match the length of the drill bit to avoid the drill bit breaking due to being too deep.

2. Select high-quality bit materials, which can improve the hardness and toughness of the bit and reduce the fracture probability.

3. Adjust the clamping force to properly improve the rigidity of the drill bit and reduce the breakage of the drill bit when it fastens the drill bit.


2、 Drilling deviation

Drilling deviation is one of the common faults in automatic punching machine.

It is usually caused by the following reasons: uneven clamping force, improper adjustment, etc.  

To solve these problems, the following methods can be adopted:

1. Adjust the clamping force to make the clamping material balanced and stable to prevent looseness.

2. Adjust the guide wheel to make it fit according to the processing contour, and improve the processing accuracy.


 Full automatic punching machine


3、 Slip

Slip is another common fault of the automatic punching machine.

It is usually caused by the following reasons: die wear, too hard materials, insufficient lubrication, etc.  

To solve these problems, the following methods can be adopted:

1. Regularly check whether the mold is damaged or worn, and replace or repair it in time.

2. Select matching clamps and avoid using too hard materials.

3. Strengthen lubrication to reduce friction and avoid slipping.


4、 The machine is too noisy

The excessive noise of the machine is another common fault of the automatic punching machine.

It is usually caused by the following reasons: loose internal parts of the machine, too long service time, etc.  

To solve these problems, the following methods can be adopted:

1. Regularly check whether the internal parts of the machine are in normal operation. If they are loose, they should be fastened in time.

2. For machines that have been used for too long, some parts need to be replaced to reduce noise.


To sum up, in the use of the automatic punching machine, common failures are inevitable, but the most important thing is to do everything possible to avoid failures. Many of the above solutions to common faults are for prevention, so as to ensure the long-term healthy use of the machine.

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