stay Climbing frame punching machine Testing and debugging are very important links in the manufacturing process.
Accurate testing and commissioning can ensure climbing frame Punching machine Performance and stability.
This article will introduce the method of debugging and testing the climbing frame punching machine from the following aspects:
1、 Check the design scheme and manufacturing of each component
Before commissioning test, check whether the design scheme of climbing frame punching machine and the manufacturing of each component meet the requirements.
The design scheme shall be complete, and the operation process of each step, the size, material and requirements of each component shall be clearly stated.
The manufacturing of each component shall also meet the corresponding standards and quality requirements.
2、 Main components for installation and commissioning
The installation and commissioning of the main components is a key link in the commissioning of the climbing frame punching machine.
The main components include servo motor, transmission mechanism, pressure sensor, cylinder, etc.
When installing these components, it is necessary to operate in strict accordance with the design scheme to ensure that the position and angle of each component are correct.
At the same time, check whether the connection is firm and whether the wiring of electrical appliances is correct.
3、 Commissioning mechanical structure
The main purpose of debugging the mechanical structure is to test whether the movement of the mechanical structure is smooth and smooth.
This includes adjustment of mechanical components and oil leakage.
The specific commissioning steps are as follows:
1. Disassemble the mechanical components and check whether there is looseness or wear.
2. Adjust the position and angle of each component to ensure that the connection of each component is correct and stable.
3. Check whether the pressure sensor, cylinder and other components are used normally to ensure that air leakage and other problems are solved.
4、 Commissioning electrical system
The main purpose of debugging the electrical system is to test the performance and stability of the control system.
This includes commissioning and inspection of electrical system and control system.
The specific steps are as follows:
1. Check whether the electrical control system, including electrical components, wiring and nodes are complete and correct.
2. The control system shall be debugged, and the input and output signals, speed feedback signals, pressure feedback signals, etc. shall be checked.
3. After the electrical system is stable, test in automatic and manual modes to ensure that the control system can work normally in different modes.
5、 Test prototype
After debugging the mechanical structure and electrical system, the prototype test shall be carried out.
The purpose of the test prototype is to ensure that the climbing frame punching machine works normally under working conditions.
The specific steps are as follows:
1. Install the appropriate mold and test according to the set parameters.
2. Check whether the prototype works smoothly and whether there are problems such as stagnation, vibration and air leakage.
3. Record and analyze the test results, and solve the problems found in time.
To sum up, a series of complex test steps are required for commissioning test, including checking the manufacturing of equipment components and the commissioning and inspection of equipment electrical system, so as to ensure the performance and stability of the equipment, and also to confirm whether the equipment can work normally through prototype test. During commissioning, it is required to operate in strict accordance with the design specifications, ensure that the position and angle of each component are correct and connected firmly, and solve the problems found in a timely manner. Only in this way can we ensure the production of a stable and reliable climbing frame punching machine with good performance.
