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How to set the cutting speed and pressure of the PV bracket punching cutter?

2023-12-19
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Photovoltaic support punching and cutting machine It is a device specially used for punching and cutting photovoltaic brackets,


Its cutting speed and cutting pressure settings have an important impact on the cutting effect and equipment life.


How to set the PV support punching cutter will be described in detail from the cutting speed and cutting pressure.


1、 The cutting speed refers to the moving speed of the cutting tool when passing through the photovoltaic support material.

The setting of cutting speed shall be determined according to the characteristics of photovoltaic support materials, the materials of cutting tools, the specifications of cutting machines and other factors.

1. Consider the characteristics of photovoltaic support materials:

Different types and thicknesses of photovoltaic support materials will have different characteristics, such as hardness, strength and toughness.

Generally speaking, the cutting speed of materials with higher hardness should be slower, while the cutting speed of materials with lower hardness can be appropriately accelerated.


2. Consider the material of the cutting tool:

The material of the cutting tool will also affect the setting of the cutting speed.

Metal cutting tools are generally more fragile than carbide cutting tools,

Therefore, when using metal cutting tools, the cutting speed should be relatively slow to avoid tool damage.


3. Consider the size of the cutter:

Different cutting machines have different maximum cutting speed limits, and the cutting speed needs to be determined according to the specifications of the cutting machine.

If the cutting speed is too high, the equipment may overheat or the tool wear may increase. If the cutting speed is too low, the production efficiency may be reduced.


 Photovoltaic support punching and cutting machine


2、 The cutting pressure refers to the force exerted by the cutting tool on the photovoltaic support material.

The setting of cutting pressure should also consider multiple factors.

1. Consider the characteristics of photovoltaic support materials:

The hardness and strength of photovoltaic support materials determine the best cutting pressure required.

If the cutting pressure is too small, it may not cut through the material normally;

If the cutting pressure is too high, the tool may wear too fast.


2. Consider the material of the cutting tool:

Different cutting tools have different requirements for cutting pressure.

Generally speaking, carbide cutting tools have better cutting wear resistance, so cutting pressure can be appropriately increased.


3. Consider cutting effect and equipment life:

The setting of cutting pressure also needs to be adjusted according to the cutting effect and equipment life.

Too small cutting pressure may lead to irregular cutting edges, while too large cutting pressure may affect equipment life.


3、 When setting the cutting speed and cutting pressure, it is recommended to carry out trial cutting,

And according to the test cutting results, constantly adjust the parameters to find the best cutting speed and cutting pressure.

In addition, the operator of the cutting machine should always pay attention to the cutting effect and the working condition of the equipment,

Timely adjust cutting parameters to ensure cutting quality and equipment stability and life.


In a word, the setting of the cutting speed and cutting pressure of the PV bracket punching cutter is a process of comprehensive consideration of various factors. By reasonably adjusting these two parameters, the production efficiency and cutting quality of photovoltaic support can be improved, and the service life of the cutting machine can be extended.

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